About the Project
In partnership with St. Clair College, A industry leaders embarked on implementing a fully automated mold polishing system complemented by a 3D scanning-based quality control mechanism. This advanced system is designed to detect any deviations during the polishing process, allowing for real-time corrections, thus improving efficiency and precision in mold production.
Project Overview
- 2 Researchers
- 2 Student Researchers
- 2 Engineers
- Areas of Expertise: Mechanical Technician – CAD/CAM Program
Technologies:
- AutoCAD
- WinDAQ
Key Innovations
- Optimized Slider Design: Developed through mechanical testing and simulations to ensure reliability and efficiency in injection molding processes.
- Mechanical Testing Framework: Constructed a testing device to evaluate the slider’s performance across numerous cycles under real-world conditions.
- Simulation Insights: Utilized finite element analysis to identify potential areas for improvement and to forecast long-term performance and failures.
- Technical Documentation: Produced detailed analysis reports and optimization recommendations to guide future production and design strategies.
Impact & Benefits
- Efficiency and Cost Reduction: By optimizing the design of the slider component used in plastic injection molding, the project increased manufacturing efficiencies and reduced costs. This led to significant cost savings and improved productivity.
- Improved Component Lifecycle: The enhanced design and efficiency of the slider component improved its lifecycle, reducing the need for frequent replacements and maintenance.
- Development of Testing Framework: The construction of a mechanical testing device for the slider provided a framework that can be used for future testing and evaluation of other components.
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